Ultra-sanitary mixers generally have very specific application requirements that must be met. Whether your requirement needs to meet FDA, 3A, USP-VI, or BPE spec, we will successfully create a cost-effective aseptic mixer to accommodate your process needs.
Some common ultra-sanitary mixing processes include, but are not limited to:
- Bioreactors
- Fermenters
- Liquid Blending
- Emulsions
- Dispersions
If you have specific written engineering specifications for your ultra-clean mixer, we will be happy to review them for no charge. Fusion’s engineers and fabricators are proud to offer you various options that can accompany your mixers.
- FDA and USP-VI elastomers and seals
- Mechanical polishing (from 32Ra to <8Ra)
- Profilometer reports
- Weld logs
- Certified welding to required spec
- Materials certs
- Passivation
- Electropolishing
- Gasketed and threaded shaft & impeller connections
- Flushable mechanical seals
- Solid FDA Teflon impellers, fixed or folding type
- MASS FLOW low shear impellers (“elephant ear”)
- Bound documentation reports
- 3D computer models and approval drawings
- All stainless mixer drives
When you contact us, there are a few pieces of information we will need to know about your ultra-sanitary mixing application so we can properly size your mixer:
- Tank schematic or dimensional information
- Fluid properties, such as density and viscosity
- Mounting connection preferences. If wetted parts are all welded and polished, we will need to know opening sizes. Fusion can do a 3D model layout to check for clearances.
- What type of special features do you need for the mixer? Some examples include: stainless mixer drive, mechanical seals, special finishes, passivation, etc.
- How quickly does the mixing process need to occur? For heated kettles, does a scraper or anchor impeller need to be used for FAST heat transfer?